Vacuum packing is not a new concept. However, technology has changed it. Nowadays, vacuum packaging can be used in the food industry, medical supplies, and other applications. Effective and highly reliable, Vacuum packaging can prolong the life of products, keeping pathogens away. However, you must get the process right. Certain factors can cause the process to fail. Here are the top factors that can cause the process to fail.
Wear, Tear
Check the blade. Make sure it’s well-functional. If it’s worn out, consider replacing it immediately. The contact surface shouldn’t also be too large. Otherwise, this will result in an insufficient vacuum.
Rotor Displacement
Inspect the rotor. When it comes to vacuum pumps, rotor displacement is a major issue. When the rotor gets displaced from its original position, there will be an inadequate vacuum. Ask your technician to carry out regular inspections on the system to identify potential faults.
Air Leaks
With time, your vacuum pump will get worn out. The sealing gasket will get old and start leaking. And this can quickly reduce your pump’s efficiency. It’s also important to perform regular checks on the motor to ensure it’s delivering optimal performance. When the motor speed is too low, the vacuum pressure will automatically be insufficient.
Motor Problems
If the motor isn’t normal, it’ll slow down hence leading to the creation of less vacuum. And this can drastically reduce your system’s efficiency.
Emulsification
This is another common cause of system failure. When the vacuum pump oil emulsifies, your system might not operate efficiently. That’s why it’s imperative to change the oil frequently to avoid inconveniences.
If you take too long to replace the oil, it’ll emulsify and become carbonized. And this could quickly result in wear and tear. The cylinder block will also get blocked, and this will prevent the efficiency of oil through your vacuum pump.
Blockage
Check if the oil filters are in good working condition. If they’re blocked, the gas won’t be efficiently discharged into the pump body. Consequently, the internal pressure will become increasingly high. Moreover, the pumping speed will be significantly reduced.
Adjust The Spring
Make sure the adjusting spring isn’t broken. Replace the spring and tighten the screw. Inspect the airbag bracket to see if the guide pillars are parallel. If they aren’t parallel, be sure to adjust them accordingly.
Solenoid Valve
Check if the solenoid valve is operational. If doesn’t exhaust well, then it’s time you consider replacing it. Look for a high-quality solenoid valve bag. Don’t just buy any valve. Instead, shop around for a durable piece.
If the airbag leaks, then that will lead to poor vacuum production. In case you realize that the belt leaks, be sure to scrap it directly. Bag swelling might also occur due to product deterioration. Invest in high-quality vacuum machines to minimize the risk of air leakage and optimize performance.
The Bottom-Line
Vacuum packaging is highly successful. However, certain factors can cause it to fail. Things like wear and tear can affect vacuuming packing. Also, rotor displacement is another factor that can cause it to fail. The above are the top factors that can cause your vacuum packaging to fail.
